In modern agricultural and chemical sector production of granular NPK fertilizer is becoming more and more popular, and NPK granulation line 1-3 t/h becomes the ideal choice for medium and small enterprises due to optimal productivity and cost-effectiveness. This line combines modern granulation technologies and reliable components, ensuring consistent production of high quality pellets with low energy costs. The production process on the line fully complies with the requirements for efficiency and safety, and flexible configuration allows adaptation to different types of raw materials. For detailed information about technical characteristics and terms of cooperation, contact us for a consultation.
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What are the options for NPK granulation lines? 1-3 t/h we offer for you?
We offer two main solutions for the production of granular NPK fertilizer: based granulation line twin-shaft extrusion granulator and granulation line using disk granulator. Both options refer to full-cycle equipment complexes, including preparation of raw materials, mixing, granulation, drying and packaging. The twin-shaft extrusion line is characterized by the high density of the resulting granules and the stability of the process when processing raw materials with different humidity levels. The disc granulation line is easy to operate, low maintenance costs and excellent roundness of granules, which improves the conditions for storing and transporting fertilizer. To choose the most suitable option, you can contact us for advice., we will help you determine the optimal configuration.
How to choose the right NPK granulation line 1-3 t/h taking into account budget and raw materials?
When choosing a granulation line for complex NPK fertilizers with productivity 1-3 tons/hour, the key factor when making a decision is your budget and the characteristics of the raw materials. The wet granulation solution using disc granules requires high costs and an additional drying process. Has a high degree of granulation and good particle quality. Roller dry granulation does not require a drying process and is less expensive. It has the advantages of short process and easy operation. When choosing a solution, if you have a sufficient budget and want to receive high quality products, choose disk granulation. If your budget is limited and you prioritize efficiency, choose roller granulation. At the same time, To ensure the feasibility of the solution, subsequent operating costs must be taken into account. If you have any questions during the selection process, We recommend contacting us, and we will conduct a detailed analysis of your needs.
What area is required to accommodate two options of NPK granulation line 1-3 t/h?
Square, required to accommodate NPK granulation line 1-3 t/h, depends on the selected option and additional equipment. For a disk granulation line, an area of from 80 to 120 square meters, since it has a compact component design and the possibility of linear arrangement of equipment. A twin-shaft extrusion line requires a larger area - from 100 to 130 square meters, since it includes additional units for regulating pressure and temperature during the granulation process. When planning the area, it is important to take into account the free space for equipment maintenance (no less 1,3 meters around each node) and storage of finished products. It is also necessary to provide places for placing raw materials and auxiliary materials. We can provide detailed plans for equipment placement, so you can contact us for a custom project.
How to improve the quality of NPK fertilizer when using an NPK granulation line 1-3 t/h?
To improve the quality of NPK fertilizer when using an NPK granulation line 1-3 t/h the key element is the use automatic dosing machine. Automatic dosing ensures precise compliance with the proportions of the components in the fertilizer composition, which directly affects its nutritional value and effectiveness of use. Besides, granulated NPK line 1-3 t/h can be equipped with a moisture control system for raw materials during the mixing process, which prevents the formation of low-quality granules or their disintegration. Regular checking and adjustment of granulation parameters is also important. (disk rotation speed or extruder pressure), which allows you to maintain a stable size and shape of the granules.
To optimize the production process and improve product quality, we recommend using additional equipment, such as multi-cell screening machine, which separates low-quality granules and returns them for processing. If you want to learn more about ways to improve quality, Contact us, we will share our experience and offer the necessary solutions.
What environmentally friendly solutions do we offer for NPK granulation line? 1-3 t/h?
We offer complete eco-friendly solutions for NPK granulation line 1-3 t/h, aimed at minimizing emissions and preserving the environment. Key elements of environmental protection include capture systems dust at the crushing and granulating stages, as well as wastewater treatment plants, formed during the drying process. High efficiency filters are used to capture dust, which are removed before 99% dust particles, preventing air pollution. Wastewater treatment systems allow water to be recirculated during the production process, which reduces fresh water consumption and eliminates the release of polluted water into the environment. Besides, we offer modernization of granulation lines with the replacement of energy-intensive components with economical analogues, which reduces carbon emissions. All environmental solutions comply with international standards and requirements for industrial enterprises. If your company sets itself environmental development goals, you can contact us for detailed information about environmental modifications.
What are the successful implementation cases of NPK granulation line 1-3 t/h we have?
We have many successful cases of implementation of NPK granulation line 1-3 t/h in various regions.
Case Study 1: Purchase by a Russian customer of a disk line for the production of NPK fertilizers.
One of the key cases is the supply and installation of a 3 t/h NPK disk granulation line for a Russian enterprise in the Krasnodar region. The client planned to produce complex NPK fertilizer with organic additives, therefore we proposed a configuration with a disc granulator, automatic dosing machine and dust collection system. After the line was launched, productivity reached the planned 3 t/h, and the quality of the granules met all GOST requirements.
Case Study 2: A client from Uzbekistan purchases a two-roller NPK fertilizer production line 3 t/h.
Another case is the supply of a twin-shaft extrusion NPK granulation line 2 t/h for an Uzbek enterprise, specializing in the production of chemical fertilizers. In this configuration, a rotary drying machine and a packaging line with automatic metering were included. The granulation process has shown high stability when processing potassium salts and phosphate fertilizers, and the payback period of the project was 14 months. All clients noted the reliability of the equipment and the professional support of our technical department. If you want to know more about the cases, meeting your requirements, Contact us.
Regardless of the option chosen (disc or twin-shaft extrusion), this line will ensure stable performance and product compliance with standards. We offer an individual approach to each client, including selection of the optimal configuration, placement design, installation, staff training and after-sales service. Our products undergo strict quality control and have a long warranty. To receive a detailed catalog, to calculate the cost or develop an individual project, contact us for consultation. We are ready offer the best solutions for your business, including the possibility of ordering custom equipment for specific production requirements.
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