Ours decision: wine precipitate as fertilizer Designed for that, to provide winery with stable and economically effective solutions. He turns the precipitate, Speaking product of winemaking, In the rich in nutrients, organic fertilizer. Our production lines use advanced technological processes. Including preliminary processing of wine precipitate, Fermentation, Composting, granulation processing, Drying and final packaging. Provide the high quality and stability of each batch of grain fertilizers you produce for distillators.
We use advanced automation technologies. The production line provided to you has such advantages, As high efficiency, Environmental energy saving and protection. Can satisfy the production needs of different scale. Depending on the scale of production, the investment range in line for the production of organic fertilizers from wine residues from 100 000 to 500 000 US dollars. Specific prices can be adjusted in accordance with your individual needs. Feel free to contact us to receive additional information and more specific prices for our plans.
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Specific production process of our solution: wine precipitate as fertilizer.
The production of organic fertilizers from bard grain is the process, which turns by -products of brewing into valuable agricultural resources. This is an effective way to help wineries increase their economic income. The transformation of distillate grain into effective fertilizer includes several key steps. Our production lines cover all aspects: from collecting and processing raw materials to packaging finished products. Make sure, that you can get high -quality products of organic fertilizers from distillates grain. If you are interested in investing in the production of organic fertilizers from alcohol grain, Contact us.
The process of the line for the production of organic fertilizers from wine residues:
- Collection and transportation: it is necessary to deliver fresh grain in a timely manner, collected from the brewery, At the pre -processing enterprise. In order to avoid damage and loss of nutrients. You can also cooperate with brewery, To help with preliminary processing.
- Pre -processing: First chop the distiller grains. To increase the area of contact. Facilitates subsequent processing. Adjust the humidity in accordance with the needs of fermentation. Provide the correct level of humidity for fermentation by dehydration or adding water.
- Primary fermentation: Place the pre -processed precipitate in Closed fermentation reservoir. Primary fermentation occurs under certain conditions of temperature and humidity. During this period, our enzymatic tanks can stimulate microbial activity, Monitoring the supply of oxygen.
- Secondary fermentation: The fermented sediment must pass Secondary fermentation. This step is usually performed using composter. Turning a heap increases the effects of oxygen. Ensure the complete decomposition of organic matter and the achievement of a stable state.
- Crushing and mixing: Crushing and mature raw materials. and mixed with other organic or inorganic materials. To increase the efficiency and uniformity of fertilizers.
- Granulation. The mixture is turned into granules with granulator. You can choose a disk granulator, Roller granulator, organic fertilizer granulator and t. e. Organic fertilizer made of wine precipitate in granular form facilitates storage, Transportation and application.
- Drying and cooling. Finished granules must be dried, To reduce moisture content and prevent the product combination and mold formation. This follows the cooling process to improve particles stability.
- Sorting and packaging: Dried particles are filtered to remove unskilled particles. Make sure, that the product is even. Finally, Qualified products are sealed and packaged to prevent pollution and maintenance of quality.
What are the advantages of our line for the production of organic fertilizers in your production wine precipitate as a fertilizer?
An effective process of fermentation: The scheme of the process of fermentation on the precipitation we propose allows us to maximize the decomposition of organic substances. Releases nutrients, necessary for plant growth. This process enriches the finished fertilizer with useful microorganisms.
Full production process: Our production line covers all stages: from processing raw materials to packaging finished products. Provide the uninterrupted process of production of organic fertilizers. This comprehensive process reduces losses and risks of pollution in intermediate links.
Environmental friendliness and stability: wine precipitate as fertilizer, significantly reduce the effect of your sediment waste from the environment. At the same time, our production lines minimize energy consumption and waste emissions during the production process. Help you achieve environmentally friendly production.
Get solutions for production lines !What is the price range, presented on the market at present?
The current price of fertilizers from wine residues on the market usually fluctuates from 50 to 150 US dollars per ton. A relatively stable price range is shown. His investment potential is very high and deserves attention. And fertilizer, distiller, Suitable for a variety of cultures: from fruit trees to the garden. A wide range of areas of application increases the flexibility and stability of the market, and also reduces your investment risks.
Our production line can produce for you not only fertilizers from wine residues. It can also be extended to such products, How organic fertilizers from chicken droppings, Organic fertilizers made of pork manure and organic fertilizers from eliminated coal. This diverse product portfolio allows you to satisfy the needs of various markets. Give you wider market opportunities and a higher profit potential.
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What wine precipitate is suitable for you for the production of organic fertilizers on our production line?
Not all types of wine precipitation are suitable for the production of organic fertilizers. The following common wine remains are suitable as raw materials:
- Sediment of grape wine: rich in organic substances, minerals and phytonutrients. High nitrogen content, phosphorus and potassium make it high -quality raw materials for organic fertilizers.
- Beer wine precipitate: It is rich in protein and fiber and has certain characteristics of fermentation. Helps improve the structure of the soil and increase the efficiency of fertilizers.
- Linger wine precipitate: usually rich in alcohol residues and other organic components. It needs to be correctly processed and turned into fertilizers. Especially suitable for improving the content of organic substances in the soil.
- Whiskey or other distilled sediment. This precipitate contains a lot of fiber and protein. It needs to be processed, To reduce the content of alcohol and acid. Organic fertilizers, obtained after processing, can effectively increase soil fertility.
- Grains of rice wine: Mostly obtained in the process of preparing rice wine. Rich in starch and other organic ingredients. This is a good soil air conditioner.
In the production process, wine precipitate as fertilizer must pay attention to the corresponding preliminary processing of wine precipitate. to remove excess alcohol or other harmful ingredients, which may be present. Moreover, thanks to scientific fermentation and processing, beneficial nutrients are preserved and transformed to the greatest extent. Our production lines can be adapted in accordance with the characteristics of various types of wine precipitation. Ensure the production of quality organic fertilizers.
How many raw materials do you need to produce one ton of organic fertilizer from wine residues?
In the production process, wine precipitate as fertilizer. The amount of raw materials, necessary for the production of one ton of organic fertilizer from wine residues, various factors will affect. Including the initial humidity of the sediment you collected, the required final humidity and the need to add other auxiliary materials (such as manure, straw, humus, etc.. e in.), to adjust the ratio of carbon and nitrogen and promote enzymity. Usually wine precipitate has a higher moisture content (can reach 70% And more). Therefore, in the manufacture of organic fertilizers, their dehydration or mixing with other dry materials may be required.
To produce one ton of organic fertilizer from dry wine residue, You may need to prepare from 2 to 3 or more tons of wet wine residue. We strive to provide you with effective and environmentally friendly production equipment. Provide the best product quality and production efficiency in the process of production of organic fertilizers from wine precipitate. Our professional team will provide you with a full range of technical support: from the selection of equipment to process optimization. Make sure, that you will get the maximum return on your investment.
What methods can help you slow down the efficiency of the release of fertilizers you make for distiller grain?
Fertilizer release delay reduces nutrient losses. Gradually releasing nutrients, Plants can continue to absorb the nutrients they need for a longer period of time. Increase the efficiency of use of wine precipitate as fertilizer. Compared to other fertilizers, the price of this type of fertilizer in the market will be higher. We offer you the following three ways to help you:
Partial adjustment: adjust the size of the fertilizer particles correctly. Larger particles usually have a slower rate of release of nutrients. Because they decompose longer in the soil.
Coating technology: Fertilizer particles coating with a layer of decomposed material (For example, polymer film or biodegradable film). This helps to control the rate of release of nutrients. Members of various thicknesses and materials can be adapted to the needs of agricultural crops and soil conditions. To achieve long -term fertilizers supply.
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Shunxin, Your best partner in the production of organic fertilizers!
Our line for the production of organic fertilizers from wine precipitate is highly flexible and can be adapted to your specific needs. Our equipment is not limited only wine precipitate as fertilizer, It also supports the production of many types of organic fertilizers. Including organic fertilizers from chicken droppings, Organic fertilizers from cow manure, Organic fertilizers from sediment and t. e. Give you Universal solution for organic fertilizers. Feel free to contact us anytime, To make an order or get additional information. Or come and visit our factory. We will show you the full functionality of equipment and production process. And set for you the most suitable production plan.
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