What are the main equipment used in GSSP fertilizer production line? In what areas does our company have key competitiveness??
The main equipment of GSSP production line includes: phosphate ore crusher, acid hydrolysis reactor, granulator, dryer, cooler, screening system, dust/exhaust gas cleaning device, automatic packaging system and associated conveyor equipment.
Our company is a leader in the design and production of acid hydrolysis reactors, highly efficient granulators, intelligent integrated drying and cooling machines, as well as environmental protection installations. We have many years of engineering experience and outstanding technical knowledge.
What are the common capacity options for GSSP fertilizer production line??
The most common and popular GSSP production lines have power 10 000, 30 000, 50 000, 100 000 And more 150 000 tons per year. Among them 50 000 tons per year is currently the most common capacity on the market, providing the fastest return on investment. Suitable for most newly established or expanding businesses. Factors to consider when selecting the appropriate power include:, How is the availability of raw materials, target market size, investment budget and future development plans. If you require more detailed production line solutions and investment budgets, Please, contact us for professional advice.
How adaptable is the equipment to phosphate ore and sulfuric acid purity?? Are there solutions to improve raw material efficiency??
Our superphosphate production equipment is suitable for various grades phosphate ore (medium and low grit, with different particle sizes) and commercially available industrial sulfuric acid. Process parameters and key equipment can be flexibly adjusted to solve such problems, as impurities in the original ore, variations in particle size and differences in purity of sulfuric acid. Ensure stable operation of the production line and compliance of the quality of finished products with standards. We can also select upgraded equipment for you, such as ore pre-treatment and pulp centrifugation plants. Improve the use of raw materials and reduce production costs.
What is the level of automation and intelligence of equipment for superphosphate production?? To what extent can digitalization of production be achieved??
We can create production lines from semi-automatic to fully automatic according to customer needs. Automation includes: automatic supply of raw materials, Dosage, reaction control, real-time parameter monitoring, online quality control and DCS management system for the entire process. Digital updates support data collection, intelligent early warning, remote fault diagnosis and energy consumption analysis. To facilitate the integration of future smart factories and the Industrial Internet.
What are the energy consumption figures?, environmental safety and compliance of SHUNXIN equipment?
Our equipment designed with energy efficiency in mind. The drying system uses new heat recovery technology. Energy consumption on 10-15% below, than the industry average. Ecological structures (such as exhaust gas absorption and dust collection plants) Designed to meet the latest emission standards of China and export target countries. The project must successfully pass an environmental impact assessment. All environmental protection products are equipped with an automatic monitoring and data export system.
What about equipment maintenance?, after-sales service and supply of consumables?
We provide a full service cycle, remote technical support and localized service team. All basic consumables are in stock, and standard parts can be shipped within 48 hours. Ensures regular inspections and upgrades of equipment to ensure the most stable operation of the production line.
Can we customize design solutions according to customer needs?, including power, technological process and plant layout?
Certainly. We have a strong team of design engineers and technical specialists. We can comprehensively adapt technological solutions, Equipment configurations, plant layout and automation system depending on the actual use of the customer’s land, raw material conditions, market positioning and capacity planning. Ensure turnkey project implementation. We can also help customers with energy-saving retrofits and upgrades of old production lines.
What is the flexibility when expanding and modernizing the equipment of the superphosphate production line??
Our equipment has a modular design, allowing customers to flexibly expand production or modernize individual areas (For example, increase capacity or diversify products) according to market needs. Basic equipment has reserved interfaces for upgrades, compatible with smart factory extension.
What is the delivery and installation/commissioning cycle for GSSP fertilizer production equipment??
The production cycle of the main equipment of a standard production line is 2-3 months, depending on power and degree of individualization. We can provide comprehensive supply services, starting from basic design, equipment manufacturing, installation and ending with commissioning. The total installation and commissioning cycle is usually 2-3 months.
Do you have any successful application examples and technical advantages in the industry??
We provided a full range of equipment and technical solutions to GSSP dozens of large fertilizer companies both within the country, and abroad. Our services cover many regions, including Southeast Asia, Middle East, Africa and South America. We have independent patents and numerous technological innovations. Our equipment works stably, consumes little energy and meets environmental standards, earning high praise from our clients. We can arrange a visit to our factory for you for equipment inspection. Please, Contact us, to make an appointment.
